coleman gas furnace user manual

DANGER indicates an imminentlyWARNING indicates a potentiallyCAUTION indicates a potentially hazardous situation, which, if notImproper installation may create a condition where the operation ofImproper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manualJohnson Controls Unitary ProductsInstall this furnace only in a location and position as specified. SECTION I of these instructions.The furnace and ductwork should be thoroughly and completely cleaned prior to occupancy of the dwelling to insureWhen installed in a ManufacturedNever test for gas leaks with an open flame. Use a commerciallyA fire or explosion may result causing property damage, personal injury or loss of life.The external static pressure of the air distribution systemIV ofACCA, Manual J or other approvedThis appliance must be installed in aIX of these instruc-. Modular Home Installation:Only connect the furnace to a duct systemFactory-built home constructed to theThe return air duct system is not required by the furnace manufacturer provided the combustion air and vent system have beenHome Definition. Factory-built homeDevelopment (HUD Code), rather than to building codes at theirFailure to carefully read and follow all instructionsThe temperature of the return air to the furnace must not beThe air temperature rise must be within the stated rise rangeThese models are CSA listed and approved for installation into a. Modular Home, Manufactured (Mobile) Home, or Recreational. Vehicles. Clean, outside combustion air is provided to the furnace toDrywall dust is a major concernFilter must be installed in the furnace as specified in theAgain, drywall dustDo not test the fuel system at more than 14 inches water columnSuch testing mayThe followingProvide clearances for servicing ensuringImproper installation may damage equipment, can create a shockThe furnace shall be installed so the electrical components are protected from water.

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Leave the building immediately. The furnace area must Attempts to use the fur- To Turn Off the Appliance:. Gasoline, solvents, and other volatile liquids should FLUE BLOWER MOTOR stored only in approved containers outside your home. These COLLAR CAPACITOR materials vaporize easily and are extremely dangerous. BLOWER NEVER.Store cleaning materials. Observe burner to make sure it ignites. Observe color of flame. On Your furnace will be factory equipped to operate on only one of these natural gas the flame will burn blue with appreciably yellow tips. Season after Read the Instructions Below Before Trying to Start the season, it sits there in your home, keeping you warm and comfortable.If all components appear to be in good operating condition, replace the front panels. MANUAL Remove burner from the burner assembly. SAFETY SECTION Rinsing in hot water may clean burners. This section has been designed to assist a qualified service agency in Reassemble in the reverse order. The blower motor is energized through the cool fan terminal on the ignition control module. If a system problem ning of the heat cycle. This could be caused by a number of problems; occurs, a fault code is shown by a blinking green LED. It is not recommended that the homeowner purchase, install, or replace any components of this furnace. FURNACE MODELS Furnace Model Heat Exchanger. Certified. Management. For InstallationSystem. In:Duct Connector DimensionsDuct Connector Screw AttachmentFloor Installation. Furnace Air Filters.Burner Assembly. Line Wiring ConnectionsWiring for Standard Heat-Cool ThermostatStandard Roof Jack. Roof Jack With Removable Crowns. Roof Jack.Roof Jack Assembly. Ceiling Rings. Home Layout. Pressure Switch Tubing Routing. Gas Valve.Furnace Control Board.Wiring Diagram - DGAH.External Static Pressure Range. Filter Sizes - All Models.Inlet Gas Pressure Range. Nominal Manifold Pressure.AC AccessoriesThisUnderstand and pay particular. WARNING, or CAUTION.

Masonry acid washing materialsWater softening chemicals. De-icing salts or chemicals. Carbon tetrachloride. When outdoor air is used for combustion,As centralized with the air distribution as possible. Where there is access to fresh air particularly when the blend airWhere it will not interfere with proper air circulation in the confinedWhere the outdoor roof jack terminal will not be blocked orVII of these instructions. These minimum clearances must beWhere the unit will be installed in a level position with no moreInstallationIn all cases, accessibility clearances shall take precedence over clearances for combustiblePhase 60Hz power supply. Furnace shall be installed so the electrical components are protected from water. InstallationA gas-fired furnace for installation in a residential garage must beTop. Application. Downflow. Closet. Front. Alcove. Rear. Sides. In. (cm)Duct 1. In. (cm)Floor I. In. (cm) In. (cm)Roof Jack Flue. AlcoveDGAA Series. FIGURE 1: Furnace DimensionsProtection Association) as outlined in NFPA pamphlets 90A and. Natural GasDuct System Installations. The return air duct and the return air plenum are not required byThe only ventRefer to the furnace rating plate for the correct rise range and TableThis condition can resultWhen a parallel flowIf the ductThe ducts attached to the furnace plenum, should be of sufficient sizeCooled air may not be passed over the heatNOTE: Refer to HRA Digest Residential Air System Design Manual. Sections 5 and 6, the requirements of which are summarized as follows:If a larger furnace is used, theFor proper air distribution, the supply duct system shall be designed soThree typical distributionThe supply air temperature MUST NEVER exceed the Maximum. Supply Air Temperature, specified on the nameplate.

The furnace is not to be used for temporary heating of buildingsFurnace Locations and Clearances. Furnaces for installation on combustible flooring shall not beCheck the rating plate and power supply to be sure that the electrical characteristics match. All models use nominal 115 VAC, 1. Phase, 60-Hertz power supply.Installing and servicing heating equipment can be hazardous dueUntrained service personnel can performThese instructions cover minimum requirements and conform toIn some instancesHome and Manufactured (Mobile) Home home construction practices. These instructions are required as a minimum for a safeJohnson Controls Unitary ProductsNational Fuel Gas Code (ANSI-Z223.1, NFPA-54). Standard. National Electrical Code (NFPA 70). ManufacturedRecreational. VehiclesStandard on Recreational Vehicles (NFPA 1192, formerly NFPARecreational. VehiclesUnit electrical wiring and grounding shall comply with current. CSA standardRequirementsIf damage is evident, the extent ofAlso, before installation the furnace and!or accessories should beThe furnaceINCLUDING any of the following environments. Restricted EnvironmentsBuildings with indoor pools. Laundry rooms. Hobby or craft rooms. Near chemical storage areas. Chemical exposure. This furnace requires OUTDOOR AIR for combustion AT ALL TIMES,Chlorinated waxes and cleanersFurnace shall be installed in an area where ventilation facilitiesIf this furnace is installed in an unconditioned space and anFollowing a power failure situation, doClearancesAmple clearances should be provided to permit easy access to the unit. The following minimum clearances are recommended:The furnace area must not be used as a broom closet or for anyNever operate the furnace with the blower door removed. ToJohnson Controls Unitary ProductsHalogen type refrigerants. Cleaning solvents (such as perchloroethylene). Printing inks, paint removers, varnishes, etc. Hydrochloric acid. Cements and glues. Antistatic fabric softeners for clothes dryers.

Additional requirements for floor and ceiling return system for closetExt. Static Pressure. Nominal. InputMinimumMaximumCFM cmm. In.W.C. In.W.CSlide it back until the rear of the unit engages the IocatorInstallerStrap may be movedThe duct system is a very important part of the installation. If the ductConsideration should be given to the heating capacity required and alsoThese factors can be determined bySpeed-No Coil.Temperatures should beReturn static pressures can be taken by pushing probeThe blend air damper is toThe wires to the Blend Air DamperRefer to the Blend Air Installation Manual to complete the installation.The supply and return duct system must be of adequate size andThese values are listed in Table 2.If the standard throwaway filter are used the external filterIf the Pleated Media or Washable Filters are used the exter-A standard air filter is locatedThe air filter(s) must beReplacement filter size is shown in Table 3. All installationsThe increasedConsideration should be given when locating the return filterAny filter that has a large pressure drop should be checked toDownflow Filters. There are two types of downflow filter racks.The return filterThis type of filterPleated Media or. Washable Filters cannot be used in this filter rack because theyRefer to Figure 13.Found On The Inside. Of This Panel. EXTERNAL RETURN FILTER GRILLE: The second type is anThis type of filter grille is typically installed in a closet door or wall with the filtersNOTE: Remove air filters inside Iouvered door when using an externalFIGURE 13: Furnace Air Filters. TABLE 3: Filter Sizes - All Models. Input. Output. Air Flow. Cabinet Width. Door Filter 1In. InDo Not Bum any other Fuel in this furnace. Burning any fuel except NATURAL GAS or PROPANE GAS canJohnson Controls Unitary ProductsGas Supply piping must be sized in accordance with the recommendations contained in National Fuel Gas Code (ANSI-Z223.1, NFPA-54)Materials used and pipe sizing for U.S.

Operating the furnace above the maximum supply air temperatureLocation, size and number of registers should be selected on the basisWhere practical, outlets shall be providedDual trunk duct with crossoverCrossoverTerminate Flex-duct (opposite furnace) in the center of the trunk duct. Flex-duct material must be pulled tight. No Loops or unnecessary dips. Air Flow may be impeded. FIGURE 2: Air Distribution Systems. Furnace to Closet Door ClearanceReturn Air Grille Part No.If opening for return air is located in the floor or sidewalls andJohnson Controls Unitary ProductsReturn Air Closet Door Part No.Furnace to Closet Door Cmearance. Greater than 1 ranch (2.54 cm) and Up to 5 (12.7 cm) ranchesThe lower closet door grille may beLess than 1 ranch (2.54 cm)To Closet. Door. Clearance. The closet door MUST have three return air grilles. The total free area of theThe grilles MUST BE ALIGNED directmy opposite the return air grHme ofFIGURE 6: Duct Connector DimensionsNOTE: Duct sealant and tape must be classified as meeting HUD Standard 3280.715, U.L. Standard 181A.FIGURE 10: Duct Connector Tab AttachmentSee Figures 6 and 8.See Figure 10.When using the connector on smaller width ducts, there will not be sufficient clearance to bend the tabs on two sides of the duct connector.Holes for sheetFurnace. Duct Connector Screw AttachmentInstallations. If an air conditioner is installed which does not use the blower for air disINSTALLATIONSee Figures 6 and 8.See Figure 9.If sealant was not used, theJohnson Controls Unitary ProductsThis interlock system usually contains a heat-cool switch which must be turned to either HEAT or. COOL to activate either heating or cooling operation, or a positive OFFWhen used in connection with a cooling unit the furnace shall beFor installations with a parallel flow arrangement, the furnace must beCold air causes condensation inside theAn air flow activated automaticFigure 11.Obtain a temperature rise within the ranges specified on the nameRequirements.

Make sure that the pipes are. Extension. Using the four (4) holes at the base of theSecure the extension to the crown assemblyInstall the lower cap on top of the extensionCrownUsing the three (3) screws removedUsing the two (2) holes located at theFinally, attach the upper cap to the centerStep 1 to the center pipe.Place these instructions in the customerThese roof jacks are designedFIGURE 23: Roof Jack. Johnson Controls Unitary ProductsExcessively long screws mayIf substitute screws are used,If using an optional interior extension, place extension down on furnaceSecure the extension to theScrew holes are provided in pipe and collar.To choose the proper length roof jack with or without the optional extension see Figure 25 and Table 8. More than one interior extension mayThe joint where the optional interior extension connects to the roofFailure to observe this requirementNOTE: Use of an interior extension will increase the roof jack adjustable heights by the amount of the interior extension height. If the furnace is installed on an elevated plenum, the plenum height must beDo not exceed the maximum adjustable height as listed in Table 6.Secure the roof jack to the roof with screws. Non-hardeningThe roof jack swivel joint must also be sealed toAccessory Ceiling. Ring may be used (See Figure 26) or the mobile home or modularNOTE: A portion of the outer edge of the ceiling ring may be trimmed soTABLE 6: Roof Jack Options. Roof Jack. Model Number. Adjustable Height withAdjustable Height withJohnson Controls Unitary ProductsLayout. Canadian. A.ClearanceB.Clearance. C.ClearanceInstallationsBTUH (30 kW)D.Vertical clearance to ventilated soffit locatedE.ClearanceF. ClearanceG.ClearanceH.ClearanceJ. Clearance to nonmechanical air supply inlet to buildingBTUH (30 kW)K.ClearanceI. ClearanceM.ClearanceVent TerminationAbove anticipated snow depthNatural Gas and Propane Installation Code.

In accordance with the current UL 311 Standard for Safety for Roof Jacks for Manufactured Homes and Recreational Vehicles.Any fresh air or make up inlet for dryer or furnace area is consideredAvoid areas where condensate drippage may cause problems such as above planters, patios, or adjacent. A terminus of a vent shall be either. Fitted with a cap in accordanceInstallation. Manual.Responsibility for the provision of proper adequate venting and air supply for application shall rest with the installer. Vent shall extend high enough above building, or a neighboring obstruction, so that wind from any direction will not create a positive pressure in the vicinity of the vent.Sidewall termination may require sealing or shielding of buildingConsideration must be given to wind direction in. If a metal shield is used ff must be a stainlessIt is recommended that a retaining type collar be used that is attached to the building surfaceJohnson Controls Unitary ProductsThe following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliancesDetermine that there is no blockage,Do not operate a summer exhaust fan.Place the applianceAdjust thermostat so the applianceAppliances that do not have draft hoods need to be checked at the vent pipe as close to theUse a combustion analyzer to check the CO2 and CO levels of each appliance. Use a draft gauge to check for aThis condition must be corrected before the appliance canNOTE: An unsafe condition exists when the CO reading at the furnace vent exceeds 40 ppm and the draft reading is not in excess of - 0.1 in. W.C. (-25 kPa) with all of the appliance(s) operating at the same time.If the vent system must be resized, follow theThis is an ATO 3, automotive type fuse and is located on the controlThis switch de-energizes the ignition control module and the gas valve if any of the following conditions are present. Refer to Figure 28 for tubing connections.

manufactured homes must comply with requirements contained in Manufactured Homes Al19.1, Recreational Vehicles Al19.2 and H.U.D. Title 24, Section 3280.705 andNOTE: The gas line inlet on the gas valve is 1!2-14 N.RT. The gas lineIf the gas input to the furnace is too great because of excessive gasWhere regulations require, a main shut-off valve shaft be installedAfter piping has been installed, turnThe gas valve body is a very thin casting that cannot take anyA wrench must be placed on theGas piping may be connected from either side of the furnace using anyFigure 14 Gas Piping.Such testing could void the warranty.Refer to Figure 14. For natural gas operation,The qualified service agency is responsible for the proper installation. The installation is not proper and complete until the operation of the convertedA drip leg is recommendedIf local codes allow the. Improper installation may damage equipment,Do not use a connector that has previously serviced another gasThe furnace. These instructions are for the use of qualified individuals speciallyInstallation and service personnel are required by some states to be licensed. PersonsNOTE: The wordsFIGURE 14: Gas Piping. An accessible manual shut-off valve must be installed upstream ofThe furnaceJohnson Controls Unitary ProductsTighten to 15 - 25 inch - pounds of torque.Place the blue cap on the opposite endRemove the blue conversion label on the furnace door after theThe gas orifices on this furnace must be changed in order to maintainRefer to Table 6 or the instructions in theThe unit may also be converted. Make sure ff is installed when the gas valve is attached to thatWhen converting gas valve from or to Propane gas, it will be necessary to change main burner orifice to prevent an underfired or overfired condition. See label inside lower furnace door for completeSee Figure 30 for location of theTable 6 or refer to ANSI Z223.1 NFPA 54 National Fuel Gas Code or in. Canada. Code. Natural. Gas and Propane.

InstallationOnly use natural gas in furnaces designed for natural gas. Only useDo not use this furnace with butane gas. Incorrect gas orifices or a furnace that has been improperly converted will create an extremely dangerous condition resulting in premature heat exchanger failure, excessive sooting, high levels ofHigh altitude and propane (LP) conversions are required in orderAn authorizedIn Canada, a certified conversion station or other qualified agency,The installer must take every precaution to insure that the furnaceNever use an open flame to check for leaks. Fire or explosion couldJohnson Controls Unitary ProductsFeet. Meters. Sea LevelOrifice. Drill. Dia. SizeDrill. Size. Orifice. OrificeDia. InputOrifice. SizeOrifice. SizeFeet. Dia.SizeReference Source: NFPA No. 54, ANSI Z 223.1, National Fuel Gas Code. For Canadian installation, no orifice or manifold pressure reduction is required for 0-4, 500ft.Refer to Figure 16. Connections. Field wiring to the unit must be grounded. Electric wires that are fieldRefer to Table 5 inUse copper conductorsonly.See Figure 17 (heating only) and Figure 18 or 19 (heating andRefer to theRemove the screws retaining the wiring box cover. Route theIn the junctionGreen Wire. Connect the power supply as shown on the unit-wiring label on the inside of the blower compartment door or the wiring schematic in this section. The black furnace lead must beConnect the green furnace lead (equipment ground) to the power supply ground.Roof Jack With Removable Crowns. Johnson Controls Unitary ProductsOne extension willRemove the two (2) screwsSet bothcaps aside for later use.It is mandatory that the combustion air pipe and flue pipe assembly be fully engaged. The combustion air pipe MUST be securelyExcessively long screwsScrews are not toNOTE: Combustion air tube and flue pipe are part of the same assembly. Only the combustion air tube need be fastened to the furnace. Place the roof jack extension on top of theSee Figure 24).

Failure of combustion air blower motor.This is an automatic reset control that provides over temperature protection due to reduced airflow, that may beThe controlControl willWhen the gas supply is initially connected to the furnace, the gas pipingWhen gas isPressure Switch Tubing Routing. Johnson Controls Unitary ProductsNever test for gas leaks with an open flame. Use a commerciallyA fire or explosion may result causingThere is an accessory kit (1PK0601)Burner ignition may not be satisfactory on first start-up due to residual air in the gas line or until gas manifold pressure is adjusted. TheWith furnace in operation, check all of the pipe joints, gas valve connections and manual valve connections for leakage using an approved gasIf a leak persists,The furnace and its equipment shut-off valve must be disconnectedThe furnace must be isolated from the gas supply piping system byThere is a accessoryManometerThese items are required in order to properly perform the required startup procedure.Calculate the furnaceThe induced draft blower motor will start and come up toAfter this warm up, the ignition module will energizeAfter flame is established, the supply air blower will start inJohnson Controls Unitary ProductsThe formulaSeconds it took to measure the 2 cu.ft, of gasIn Canada you will use the followingSeconds it took to measure the 1 cu.ft, of gasFor Propane (LP) Gas multiply the Heat content of the gas M Jim 3 (or Default 93.15), times 1 cu. ft. of gas x 0.028 to convert from cubic feet to cubicThe formulaSeconds it took to measure the 2 cu.ft, of gasIn Canada use the followingFor Propane (LP) Gas multiply the Heat content of the gas M Jim 3 (or Default 93.15), times 0.10 m 3 of gas measured at the gas meter, times a barometric pressure and temperatureThe formulaSeconds it took to measure the 0.10 m 3 of gasIf the actual input is significantlyFor altitudes above 2,000 ft. (610 m) the furnace input MUST BE DERATED. Refer to the GAS CONVERSION.

ALTITUDES IN SECTION IV for information on high altitude conversions.TABLE 8: Nominal Manifold Pressure. The pressure ports on the gas valve are marked OUT PRESSURE. TAP and INLET PRESSURE TARPropane (LP) Gas. TABLE 7: Inlet Gas Pressure RangeMaximumPropane (LP) GasTurnFind the pressureOUT P and IN RGas Valve. If gas valve regulator is turned in (clockwise), manifold pressure isThe minimum inlet gas pressure required to obtain the BTU input speci-Propane (LP)The manifold pressure must be checked with the screw-off cap forIf not, the manifold pressure setting could result in an over-fire condition. A high manifoldIf the manifold pressure is too low,Be sure that gas valve regulator cap is in place and burner box toThe cap for the pressure regulator must be removed entirely to gainLoosening or tightening the capJohnson Controls Unitary ProductsUnder NO circumstances can the furnace beOperating the furnace above the Maximum Supply Air TemperatureAfter about 20 minutes of operation, determine the furnace temperatureDo not energize more than one motor speed at a time or damage toSubtract the total system static from 0.10 w.c. (125 Pa) and divide thisMultiply percentageThe fan offThe fan-off setting must be longThe fan-off timing may be adjusted byDoors. Install the lower door first by sliding the bottom of the door down untilFinishAlcove and Closet InstallationsCabinet. SizeTapHigh No CoilNominal. Cabinet. SizeTapPublished in U.S.A. All rights reserved. Johnson Controls Unitary Products. P.O. Box 19014. Wichita, KS 67204-9014File Type Extension: pdf. PDF Version: 1.2. Linearized: No. Page Count: 28. Page Layout: SinglePage. Page Mode: UseNone. Producer: Goby Monitor Application version 3, 2, 1, 4. Create Date: Sat Mar 30 08:15:56 2013. Author. Title. Subject. We can't connect to the server for this app or website at this time. There might be too much traffic or a configuration error. Try again later, or contact the app or website owner.

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