fuji electric af-300 f11 manual

When these keys STOP RESET are operated, function F02 data is switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD indicator.Function Supplementary Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen individual function screens are displayed on the supplementary screen.Name Setting Range Unit 30 HP 40 HP Format during op LCD Display Min. JOG frequency JOG Hz 0.00 to 120.00 Hz 0.01 5.00 5-29 PATTERN (mode select) PATTERN 0,1,2 operation (Stage 1) STAGE 1 Operation time: 0.00 to 6000 s 0.01 0.00 F1. Factory Setting Data Change Name Setting Range Unit Format During op LCD Display Min. 30 HP 40 HP Maximum frequency 2 MAX Hz-2 50 to 120 Hz Base frequency 2 BASE Hz-2 25 to 120 Hz Rated voltage 2 RATED V-2 230V class: 230. NAME LCD Display PG.Related functions E01 to E09 (Set values 17, 18) This function can only be changed when terminals 10. The following can be se- 2: Active (for forced air motor) lected: This function specifies whether to operate the electronic. The The following table lists the function details. For example, at 0.75 kHz, reduce the motor torque by F25 Stop frequency about 15%. If a standard 3-phase GE motor is used, setting the capacity (Function P02) ensures entry of the above data. An auto-tuning operation should be performed for other motors. Assign values E 0 1 F U N C 0 to 3 to the target digital input terminal. The CM or REV-CM) is on. To use this JOG terminal function, FWD or REV signal is self-held when HLD-CM is on, and assign 10 to the target digital input terminal. Input Signal Selected Torque Limit Value F40 DRV TRQ1 Related Functions F41 BRK TRQ1. When the DC Note: This function is only effective for Motor 1. In E44 LED monitor (display at stopping), specify whether to display selected E 4 0 C O E F items or the same items as during running. Any reverse rotation com- Selects function mands entered will be canceled. Select forward or C22 (stage 1) 60.

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AF-300 G11 is a trademark of GE the written approval of GE Fuji Drives USA. See more Fuji Electric Drive Af-300-g11 6KG1143F50X1B1. Fuji Electric Drive, AF-300-G11, GE Fuji 6KG1143015X1A1 AF-300 G11 Drive Click the button below to add the GE Fuji 6KG1143015X1A1 AF-300 G11 Drive with Manual to Fuji Electric FVR-037G5B Form it 306.1, Rope rescue manual, Printable state tax form for 2006, Axiovision guide, First mission statement. Reload to refresh your session. Reload to refresh your session. If further information is desired, or if particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Drives, Plainville, CT USA. WARNING: To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained person- nel should modify any programmable machine.Electric shock or injury may result.Do not operate the device until all such covers and screens have been replaced.Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.Do not store electrolytic capacitors for one year or longer without providing power.Electric shock or fire may result. Ensure that a trained specialist performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations. Electrical shock may result.To install, firmly push the connector until it clicks into place.Electric shock may result CAUTION The inverter, motor, and cables generate noise. Check that the ambient sensors and devices do not malfunction.Other rating require careful review.

Classification as a “Complex Components” allows a product to be treated as an “apparatus”, and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of AF-300 P11 drives and to his customer or the installer and the user. When should I use source and when should I use sink. What is the difference between the Variable Torque and the Constant Torque rating on the FRENIC-MEGA. What is the most important thing to consider when selecting a drive for a motor. I would like to know where to purchase a drive or replace an older FRENIC model; who should I contact. What control methods are available. Do Fuji Electric FRENIC Drives have PID capabilities. Can I set the drive to follow a remote run command. Does Fuji Electric offer support documentation and application notes to get me started. What parameters should I set when installing a drive. Can I use single phase power. If I need help setting my drive up for the first time or am having issues with, what kind of support do you offer. Do you have authorized service providers. What type of analog signals can I use for a speed reference? 0-10VDC or 4-20mA Back to top When should I use source and when should I use sink. Use sink when using dry contacts for control of the digital inputs. Yes! We offer a modern replacements for the AF-300 series as well as legacy Fuji Drives. Back to top What is the difference between the Variable Torque and the Constant Torque rating on the FRENIC-MEGA. The FRENIC-MEGA is a dual rated drive meaning that it is has a different HP, Current and overload rating depending on if you select High Duty or Low Duty. The HP rating given in the type number is for Variable torque. On 10HP and above you need to go up 1 size for constant torque. Example for a 20HP, 28 AMP 460 V, constant torque application you would use an FRN025G1S-4U. For a variable torque application with the same specifications you would use an FRN020G1S-4U.

0F2 Multi-step frequency 1 (C05) Calculate %R1 using the following formula:. Setting range 0, 1, 2 This function smoothly catches a spinning motor which is coasting after a momentary power failure or after the motor has been subject to external force, without stop-. However, if the level is too brake should be used to ensure safety.Please contact GE Fuji before changing the factory default value. 5-36. Negative values (e.g., 0 to -10V, - 10 to 0V) cannot be input, thereby the function cannot be For entry from F01, Frequency setting 1, input a signal to used for a reverse operation by an analog signal. P-gain operation I-gain operation An operation using an output frequency proportional to deviation is called P operation, which outputs an An operation where the change speed of the output operation amount proportional to deviation, though it. This control achieves deviation- H23 I-gain is used as a parameter to determine the free, accurate, and stable responses. For details, see the explanation for P04. A14 Motor 2 (On-line tuning) A 1 4 T U N 2 This function sets online tuning for Motor 2. To ensure safety, disable the operating signal when releasing the trip status, as accident may result.Is power transformer Modify power distribution system to Contact GE Drive.Faulty drive or error Is the load excessive.The load is excessive, and the torque limiting and current limiting functions are activated.Electric shock or injury may result.See additional notes on following page.Use a digital AC power meter to ensure accuracy.For specific instructions on your motor, call the distributor from which it was pur- chased and be prepared to furnish complete nameplate data.The maximum number of consecutive parameters for function 03 and 16 messages is 16.The drive will not return a response to a communication error. A code that represents the last communication error is stored in drive parameter M26.

Back to top Does Fuji Electric offer support documentation and application notes to get me started. Back to top What parameters should I set when installing a drive. Our FRENIC-Multi, Eco and MEGA offer a quick set menu for all of the key settings. Back to top Can I use single phase power. Because the drive controls the motor with PMW you can supply single-phase input power to the drive and run a 3-phase motor. You must be running a 3-phase motor our drive is NOT designed to run single-phase motors. When using a drive rated for 3-phase power a larger capacity drive is required when using single-phase input power. In the preface chapter of all of our manuals you can find UL tested rating for our drives when using single-phase input power. We also offer smaller HP versions of the Multi and Mini already rated for single-phase input power. Back to top If I need help setting my drive up for the first time or am having issues with, what kind of support do you offer. We offer free, fast and friendly Tech support from 9am (EST) Monday morning through 11:59 PM (PST) Friday Call 510-403-7866 ext. 1: M-F 6AM-5PM Call 1-888-900-3854 M-F for after-hours emergencies. Back to top Do you have authorized service providers. Specifications 11.1 Standard Specifications 11.2 Common Specifications 11.3 Outline Dimensions 11.3.1 Outline Dimensions NEMA 1 11.3.2 Outline Dimensions Open Type 11.3.3 Outline Dimensions Open Type with NEMA 12 Heatsink 12. RS485 Modbus RTU Serial Communications 12.1 Transmission Specification 12.2 Connection 12.3 Serial Interface Configuration 12.4 Modbus RTU Functions 12.5 Drive Function Code Access 12.6 Command and Monitor Data Registers 12.7 Data Format Specification 12.8 Communication Errors 13. Options 13.1 Built-in Options 14. Electromagnetic Compatibility (EMC) 14.1 General 14.

Variable torque reduces the torque in a proportion of the square of the speed. Constant Torque uses a linear relationship of torque and speed. Variable torque is used in fan and pump application. The overload rating for variable torque is 120% for 60 seconds. Constant torque has an overload rating of 150% for 60 seconds and 200% for 3 seconds. On loads such as a fan little torque is needed at lower speeds, as the speed increases so does the force of the air. This creates a demand for greater torque at higher speeds and lower torque at lesser speeds. Because Variable torque uses less torque at lower speeds it adds to savings on cost. Constant torque is ideal when the torque must be the same across the entire speed range. A conveyor is a good example to use. On a conveyor you may be moving the same amount of weight at varying speeds. You will need the percent of torque to move it at a low speed as a higher speed. Back to top What is the most important thing to consider when selecting a drive for a motor. Current and Voltage. You cannot always rely on the HP or KW value, some motors have special characteristics that greatly change the amount of current that it draws. You should ALWAYS make sure the output voltage range of the drive meets the input voltage rating of the motor, and that the FLA of the motor is less than or equal to the drive’s output current rating. Back to top I would like to know where to purchase a drive or replace an older model; who should I contact. From there you pick a Sales Rep or Distributor close to your location or contact the Fuji Electric Regional Sales Manager for more assistance. Back to top What control methods are available. The FRENIC-MEGA also offers Sensorless Vector control standard and Vector Control with Encoder with an option card. Back to top Do Fuji Electric FRENIC Drives have PID capabilities. Yes! Land the wires for your remote run signal on FWD and CM and set function code F02 to 1.

2-2-1 2. Since heat is generated during drive operation, the spaces shown in Fig. 2-2-1 ar e requir ed to ensure suf ficient cooling. Ensur e that the material surr ounding the pr oduct can withstand this temperatur e. WARNING Install this pr oduct on nonflammable material such as metal. 4. When installing this pr oduct in a contr ol panel, consider ventilation to pr event the drive’ s ambient temperatur e from exceeding the specified value. Do not install the pr oduct in an ar ea from which heat cannot be suf ficiently r eleased. 5. If two or mor e drives must be installed in the same device or contr ol panel, arrange the units horizontally to minimize the ef fect of heat. If two or mor e drives must be installed vertically, place an insulated plate between the drives to minimize the ef fect of heat. 6. When shipped fr om the factory, drives provide internal cooling inside the panel. A drive of 30HP or less can be converted to external cooling simply by adding an optional mounting adapter. CAUTION Ensure that the drive and heat sink surfaces ar e kept free of for eign matter such as lint, paper dust, small chips of wood or metal, and dust. Fire or accident may r esult.Silicon glue to be supplied by the customer. (Refer to Fig. 2.2.6) Check that the power voltage is within the maximum allowable voltage marked on the nameplate, etc. 2. Always wire the gr ound terminal to gr ound to pr event problems such as fir e or electric shock and to minimize noise. 3. Use a reliable crimp terminal for connection between a power terminal and a power wir e. 4. After terminating the wiring connection, confirm the following: a. Confirm that the connection is corr ect. b. Confirm that all necessary connections have been made. c. Confirm that ther e is no short-cir cuit or gr ound fault between the terminals and wir e. 5.

Connection modification after power -on The smoothing capacitor in the dir ect current portion of the main cir cuit cannot be dischar ged immediately after the power is turned of f. T o insure safety, use a multimeter to check that the dir ect curr ent (DC) voltage is lower ed to the safety range (25V DC or less) after the char ge lamp goes of f. Also, confirm that the voltage is zer o before short- circuiting. The r esidual voltage (electric char ge) may cause sparks. WARNING Always connect a gr ound wir e. Electric shock or fir e may result. Ensur e that a trained specialist performs all wiring. Confirm that the power is tur ned off (open) befor e beginning any wiring operations. Electrical shock may r esult. If the dir ection of motor r otation is incorrect, exchange any two of the U, V, and W phases. 2. Do not connect a power factor correction capacitor or surge absorber to the drive output. 3. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance between the cables and r esult in an over current trip of the drive, an incr ease in leakage curr ent, or a reduction in current indication pr ecision. When a motor is driven by a PWM-type drive, the motor terminals may be subject to sur ge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, sur ge voltage will deteriorate motor insulation. T o pr event this, use the following guidelines: Note: For drives of 100 Hp or more, the DC reactor is pr ovided as a separate standar d component and should always be connected to the terminals. DC reactor is pr ovided as open type, enclosur e to be provided by other. The wiring length (twisted pair cables, etc.) should not exceed 33 feet (10m). Note: Braking units and r esistors are rated on degr ee of braking, duration and system fr equency of braking cycle. V erify units meet application r equir ements.

2 Recommended Installation Instructions These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular problems arise that are not covered sufficiently for the purchaser’ s purpose, the matter should be referred to GE Fuji Drives USA, Salem, V irginia, USA. This document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without the written approval of GE Fuji Drives USA. AF-300 G11 is a trademark of GE Fuji Drives USA, Inc. Genius is a r egistered trademark of GE Fanuc Automation North America, Inc. Profibus is a trademark of Pr ofibus International.In this manual, safety messages are classified as follows: WARNING Improper operation may result in serious personal injury or death. CAUTION Improper operation may r esult in slight to medium personal injury or property damage. Situations more serious than those cover ed by CAUTION will depend on prevailing cir cumstances. Always follow instructions. However, safety equipment must be installed or the failure of this device may r esult in personal injury, property damage, or if ther e is a risk of accident.When the retry function is selected, the drive may restart automatically after tripping. Design the machine to ensure personal safety in the event of restart. In this case, personal safety must be assur ed. Install an independent emer gency switch to disable the STOP key on the keypad panel when an operation is selected via the external signal terminal. Confirm that the running signal input is not present befor e resetting the alarm. Electric shock may result. Injury may result. iv Use insulated tools only. Electric shock or injury may result. Electric shock or injury may r esult. v Do not operate the device until all such covers and scr eens have been replaced.

vi When applying at lower voltage and lower speed AC motors, select the drive by rated current and not Hp rating.When applying at lower voltage and lower speed AC motors, select the drive by rated current and not Hp rating.When applying at lower voltage and lower speed AC motors, select the drive by rated current and not Hp rating.The terminating r esistors for pr oducts with 40HP or mor e are installed internal to the drive unit. T o connect the internal terminating r esistor, place har dware jumper J2 to the “ON” position. This terminating r esistor is r equired for RS485 R TU communication. 4. On drives rated 100 Hp and lar ger a separately mounted DC Link Reactor is pr ovided.The salt content in the atmosphere should be minimized. Note 1: The storage temperatur e applies only to short periods of time, such as during transport. Refer to comments on extended storage guidelines. Note 2: Since a lar ge change in temperatur e within this humidity range may r esult in condensation or fr eezing, do not store wher e such temperature changes may occur. 1. Do not place this product dir ectly on the floor. 2. T o store the pr oduct in an extreme envir onment, pack in vinyl sheeting, etc. 3. If the product is stor ed in a high-humidity envir onment, insert a drying agent (e.g., silica gel) and pack the pr oduct in vinyl sheeting. Long-term Storage If the pr oduct is to be stored for an extended period of time after pur chase, the method of storage depends primarily on the storage location. In this case, r emove the product and stor e in a suitable envir onment. 4. Electrolytic capacitors will deteriorate if not pr ovided with power for an extended period of time. Do not stor e electr olytic capacitors for one year or longer without pr oviding power. There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature. Do not tur n the pr oduct upside down or install in a horizontal position. Fig.

The connector is to be fixed using the crimp tool specified by the connector manufactur er. (8) Auxiliary power switching connector (CN UX) (for drives of 40 Hp or mor e) When a drive of 40 Hp or mor e requir es main circuit power voltage as listed in T able 2-3-3, disconnect the auxiliary power switching connector CN UX fr om U1 and connect to U2. Fir e may r esult. The switching connectors ar e mounted on the power PCB above the contr ol PCB as shown on the right. Note: T o remove a connector, unlock the connector (using the locking mechanism) and pull. T o install, firmly push the connector until it click locks. Relay output 30A,30B,30C Alarm outputs for any fault. If the drive is stopped by an alarm (protective function), the alarm signal is output from the r elay contact output terminal (1SPDT). Y5A,Y5C Multi-purpose signal These signals can be output similar to the Y1 to Y4 signals above. The contact rating is the same as that of the alarm output above. SD Communication cable T erminal for connecting the cable shield. The terminal is electrically shield connection terminal floating.- Confirm the polarity of the external power supply. 2. T o connect a contr ol relay, connect a sur ge absorbing diode to both ends of its exciting coil. ( 4 ) Sink or Source Logic Selection. 1. Set SWI for Sink or Source Connection to the PLC. The factory default setting is Sink and this instruction manual explains Sink logic function only. 2. When you need to connect sour ce type logic, r efer to Basic Connection Diagram Fig. 2-3-3 and Fig. 2-3-4 and T echnical Information Manual. (Sink Logic is commonly used in the USA and Sour ce Logic is commonly used in Europe.) ( 5 ) Others 1. T o prevent a malfunction as a r esult of noise, contr ol terminal cables must be placed as far as possible from the main circuit cables. 2. The control cables inside the inverter must be secured to prevent direct contact with the main circuit (e.g., main circuit terminal block).

If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the main cir cuit. The Low V oltage Directive in Europe also restricts the exposure to high voltage. Electric shock may result CAUTION The inverter, motor, and cables generate noise. Check that the ambient sensors and devices do not malfunction. Accident may r esult. Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps. These are minimum wire sizes: consult and confirm to local and national codes. T able 3-2-1 lists general methods of operation. 3.3 T rial Run Once inspection is completed (see Section 3-1), pr oceed with a trial run. The motor is initially disconnected and the drive is operated (factory setting) using the keypad panel. 1. T ur n power on and confirm that the LED monitor display 0.00 Hz is blinking. 2. Set the frequency to about 5 Hz using key. 3. T o start the run, pr ess FWD key (for forwar d rotation) or REV key (for r everse rotation). T o stop, pr ess STOP key. V erify fr equency increases for zer o to the set point. Connect motor and r epeat steps 1-3 4. Check the following items: a. Is the direction of r otation corr ect? b. Is the r otation smooth (no buzzing or abnormal vibration)? c. Are acceleration and deceleration smooth? 5. If no abnormality is detected, incr ease the frequency and check the above items again. If the r esults of the trial run ar e normal, start a formal run. 3. Operation 3.1 Inspection and Preparation Before Operation Check the following befor e operation: 1. Check that the connections ar e corr ect. Never r emove the cover while power is applied to the drive. T o ensur e safety, do not operate switches with wet hands. Electric shock may r esult. The smoothing capacitor in the drive is char ged after the power is turned off and it is not dischar ged immedi- ately.

Before touching an electric cir cuit, confirm that the char ge lamp is off or use a multimeter to check that the volatge has decreased below 25 VDC for low voltage at the DC (P-N) terminals. The keypad panel can also be r emoved or inserted during inverter operation. FUNC D ATA Used to switch the LED monitor or to determine the entered fr equency, function code, or data Used to change data, move the cursor up or down, or scroll the scr een SHIFT Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to the next function block. RESET Used to cancel current input data and switch the displayed scr een. The selected mode is displayed on the LCD monitor. When these keys are operated, function F01 data is also switched fr om 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD indicator. 4. Keypad Panel LED monitor 4-digit display. Used to display data such as setting fr equency, output frequency and alarm code. Auxiliary Information Related to LED Monitor Indicates selected units or multiple of the data shown on the LED monitor and is displayed on the top line of the LCD monitor. The symbol indicates that ther e is an upper screen not curr ently displayed. LCD Monitor: Used to display various items of information such as operation status and function data. An operating guide message, is scr olled and displayed at the bottom of the LCD monitor. This LCD monitor has a backlight featur e which turns on when the contr ol power is applied or any keypad key is pressed, and stays on appr oximately 5 minutes after the last key str oke. Status Indicators on LCD Monitor: Displays curr ent operating status: FWD: Forwar d operation REV: Reverse operation STOP: Stop Displays the selected operating mode: REM: terminal block LOC: keypad panel COMM: communication terminal JOG: jogging mode The symbol indicates that ther e is a lower scr een not curr ently displayed.

RUN LED (valid during operation fr om keypad panel): Indicates that an operation command was input by pr essing the FWD or REV key. The pr ogram menu, function scr eens, and supplementary scr eens remain unchanged as during normal operation, though the switching method fr om pr ogram menu to alarm mode is limited to PRG. Pr ogra m Menu 60.00 Sup pleme ntary Sc reen 60.00 60.00 Oper atio n Mode 60.00 Sc reen for e ach Fu nction PR G PR G FUNC DA T A FUNC D ATA RESET RESET FUNC D ATA RESET Oper ation M ode 60.00 Pr ogra m Menu Alarm Supple mentar y Screen Alarm Alarm Alarm mode Alarm Screen for each Fu nction PRG DAT RESET FUNC D ATA RESET Alarm is activated PRG FUNC DA T A RESET FUNC D ATA Alarm mode pr ocessing (including ) Keypad panel operating system during normal operation Selecting the alarm and pressing displays alarm contents for troubleshooting. Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen function screens are displayed on the supplementary screen. This screen is for normal operation. Frequency setting from the keypad panel and LED monitor switching are possible only when this screen is displayed. Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired function from the list and pressing the corresponding function screen is displayed. The following functions are available as keypad panel functions (menus). The code and name of the function are displayed. Selecting a function displays a data setting screen for checking or modifying data. Select a function to display a screen for checking data. Modifying data is possible as described above by going to the data setting screen. Can check inverter status, life expectancy, communication error status, and ROM version information as maintenance information. Can measure maximum and average current and average breaking force in load rate measurement.The adjustments in data will occur rapidly if the operator holds down or.

T o select a digit use SHIFT and then data can be set dir ectly. T o save the fr equency settings press FUNC D ATA. Press RESET and PRG to to r etur n to the operation mode. If keypad panel settings ar e not selected, the pr esent frequency setting mode appears on the LCD.When power is turned on, the monitor contents set by the function (E43) ar e displayed on the LED. 4.3.4 Pr ogram Menu Scr een The Pr ogram Menu screen is shown below. Only four items can be displayed simultaneously. Move the cursor with or to select an item, then pr ess FUNC D ATA to display the next scr een. 4.3.5 Setting Function Data On the Pr ogram Menu scr een, select 1. Data Setting. The Function Select scr een appears with function codes and names on it. Displayed only when PID is effective in PID operation selection. Power consumption PID setting value Load rotation speed Torque calculation value Line speed Output current Output voltage (specified value) Synchronous speed When stopping Output frequency 1 (before slip compensation) Output frquency 2 (after slip compensation) Setting frequency PRG FUNC D ATA FUNC D ATA On the Data Setting scr een, the data values on the LCD can be incr eased or decreased in the smallest possible unit by pressing or. Holding down or causes the values to incr ease or decrease mor e rapidly. Other - wise, select the digit to be modified using and then set data dir ectly. When data is modified, the value befor e modification will be displayed at the same time for r eference purpose. T o save the data, press FUNC D ATA. Pr essing cancels the changes made and r etur ns contr ol to the Function Select scr een. The modified data will be ef fective in inverter operation after the data has been saved by FUNC D ATA. If the data is not saved, ther e is no change to the inverter operation.